Product Name: UL94 V-0 Single-Sided Adhesive PC Insulation Film
Description:
This product consists of a high-quality polycarbonate (PC) insulation film as the base material, coated with a single layer of acrylic or silicone-based adhesive. The adhesive side is protected by a removable release liner. The film meets UL94 V-0 flame retardancy rating, making it suitable for insulation and bonding applications where fire safety is critical.
The product can be custom die-cut into any shape or size to meet specific design requirements, enabling rapid installation and reducing assembly labor.
Key Features:
Flame Retardant: UL94 V-0 rated, self-extinguishing within 10 seconds
Single-Sided Adhesive: Firm bonding to substrates such as metal, plastic, PCB, and glass
High Dielectric Strength: Reliable electrical insulation for electronic components
Clean Removal (optional) : Adhesive allows repositioning or removal without residue (depending on adhesive type)
Heat Resistance: Operating temperature range: -30°C to +120°C
Custom Die-Cut: Precision cut to any shape, size, or pattern for easy peel-and-stick application
Release Liner: Easy-to-peel liner for efficient assembly line processing
Typical Adhesive Types:
| Adhesive Type | Characteristics |
|---|---|
| Acrylic | Good holding power, UV resistance, moderate temperature resistance |
| Silicone | Higher temperature resistance, suitable for extreme environments |
Available Options:
PC Film Thickness: 0.05mm – 0.5mm (customizable)
Adhesive Thickness: 0.02mm – 0.05mm
Color: Black (standard), Natural/Transparent, White
Liner Color: White, blue, or clear paper/film liner
Typical Applications:
Battery Insulation: Bonding insulation film to battery cells or modules (EV/ESS)
Power Supply: Securing insulation barriers inside power adapters and chargers
PCB Protection: Covering exposed circuits or insulating between stacked PCBs
Display Modules: Insulating and bonding backlight components
Household Appliances: Internal insulation and component fixation
Automotive Electronics: Insulation for control units and sensors
Custom Die-Cut Services:
We offer precision die-cutting services to produce parts in any shape, including:
Rectangular pads and strips
Complex contours with cutouts and slots
Kiss-cut (liner intact) or through-cut (individual pieces)
Roll format or sheet format
Technical Specifications (Reference):
| Parameter | Value |
|---|---|
| Base Material | Polycarbonate (PC) |
| Flammability Rating | UL94 V-0 |
| Adhesive Type | Acrylic / Silicone (optional) |
| Total Thickness | 0.07 – 0.55 mm (film + adhesive) |
| Dielectric Strength | ≥ 17 kV/mm (base film) |
| Peel Adhesion (to steel) | ≥ 8 N/25mm (acrylic) |
| Operating Temperature | -30°C to +120°C |
| RoHS Compliant | Yes |
Advantages of Custom Die-Cut Design:
Eliminates manual cutting and trimming
Ensures consistent shape and alignment
Reduces assembly time and labor cost
Enables high-volume automated application (pick-and-place compatible)
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